Production

Production

One of important factors defining our position in the market of building services is own production. It shall be clear how much more dynamic is interaction with our partners when import of elements of structures from abroad is not required.

Situation in the building materials and services market made us sure in the necessity of continuous development of own production facilities. In 2006, we have completely modernized equipment, the cost of which them amounted to over 500 thous. USD. In 2008, we have additionally expanded our facilities having purchased advanced automatic molders. It allowed us to increase our production facilities  twice, thus bringing production of thermal blocks up to 1.5 mln. pcs. per year.

Production plant in the capital of Ukraine is safe, comfortable and profitable for us and builders.

Qualified personnel with long working experience guarantees output of quality products with the obligatory quality control and testing each item by many parameters. Only highest quality thermal blocks and expanded foam arrive at the finish products storehouse. Polystyrol manufactured by the leading manufacturers from Korea, Germany and Poland is used for production. By its physical and mechanical properties  it  outstrips by far domestic equivalents.

Polystyrol is  a light-weight cellular material that consists of atoms of hydrogen and carbon. There are two commonly known types of polystyrol:  extruded polystyrol and foamed-self-damping one (PSV-S). for production of thermal blocks and sheet expanded polystyrene foam  we use polystyrol PSV-S. it is made of polystyrol balls that contain gas-forming agent and flame-proof additives. The heat of vapour affects gas-forming agent,  as a result of which  semi-finished balls appear  that increased in size approximately 10–12 times at the time of processing.

Production

Polystyrol is  a light-weight cellular material that consists of atoms of hydrogen and carbon. There are two commonly known types of polystyrol:  extruded polystyrol and foamed-self-damping one (PSV-S). for production of thermal blocks and sheet expanded polystyrene foam  we use polystyrol PSV-S. it is made of polystyrol balls that contain gas-forming agent and flame-proof additives. The heat of vapour affects gas-forming agent,  as a result of which  semi-finished balls appear  that increased in size approximately 10–12 times at the time of processing.

After the intermediate stage, during which balls get free of moisture, gas-forming agent condenses, while air penetrates into porous surface. After air stabilization previously  enlarged balls are fed to  moulds for production of PSV-S goods, where  products are finally  molded by means of vapour heat.

In the process of production an important factor of the quality of thermal blocks is density of expanded polystyrene foam. It is very important for blocks production as  in the process of construction , at the moment of pouring concrete on blocks, pressure on  block’s walls from inside is generated. If density of thermal blocks is too small, concrete can merely tear them to pieces. The higher is the density of thermal blocks, the more durable they are. The density of polystyrol  at thermal blocks production is 35 kg/cub. m. It allows builders not to interrupt pouring of concrete on blocks at the height of up to 1.5 m.

Sheet expanded foam is produced with various density values–15, 25, 35 and 50 kg/cub. m, thickness - from 20 mm  depending on intended purpose – heat insulation foundations, floors, walls, roofs.

The entire production  cycle is closed. All operations related to products manufacturing are performed under the same roof. Production я power of the plant is 150 thous.  cub. m of expanded foam  and 1.5 mln.  thermal blocks per year.

The acquired experience, quality of raw materials, production facilities and uninterrupted operation with continuous improvement of all aspects of the plant’s activities brought to  expected results. We are able to fully satisfy demand for our products. We work for our customers in timely, quality and effective manner.

What construction materials does Valkyria produce? +
The company specializes in the production of permanent formwork blocks made of expanded polystyrene, also known as thermoblocks. They are used for building walls, partitions, and floors in energy-efficient construction using the TERMODIM technology.
What are thermoblocks and what are their advantages? +
A thermoblock is a structural element made of expanded polystyrene that serves as formwork, insulation, and a protective layer. It provides high thermal insulation, reduces heating costs, and speeds up the construction process.
How are permanent formwork blocks manufactured? +
At Valkyria’s factory, the blocks are produced from high-quality polystyrene using modern automated equipment. Quality control is carried out at every stage — from raw granules to the final product.
What level of energy efficiency do Valkyria’s thermoblocks offer? +
The thermoblocks meet modern energy-saving standards and provide a high thermal insulation coefficient, significantly reducing building heating expenses.
Are there quality certificates for the production? +
Yes, Valkyria’s products are certified according to Ukrainian construction standards and are tested for strength, durability, and environmental safety.
What types of blocks does the company produce? +
The product line includes blocks for external walls, internal partitions, corner blocks, adjustment elements, floor systems, and other specialized forms for different construction types.
Can I order a custom block set? +
Yes, the company offers custom project-based block configuration and provides consultation on the optimal use of thermoblocks.
Where is the production located? +
The thermoblock manufacturing plant is located in Ukraine. Detailed address and contact information are available on the company’s website in the Contacts section.
Is delivery to the construction site available? +
Yes, Valkyria provides delivery throughout Ukraine and has experience shipping to international partners.
What makes Valkyria’s production different from others? +
Valkyria was one of the first companies in Ukraine to implement the TERMODIM technology. It combines European quality standards with local engineering solutions and has over 25 years of experience in energy-efficient construction.